// ZYGLOX SENSOR TECHNOLOGY

NEXT GENERATION
CONTACTLESS MONITORING

Patented sensor technology that detects mechanical stress in real time — without modifying the shaft.

Zyglox Hollow Shaft Sensor

ZYGLOX HOLLOW SHAFT SENSOR

OUR PARTNERS

Siemens Logo
ÖBB Logo
Technische Universität Graz Logo
Montanuniversität Leobe Logo

// IMPACT

MEASURABLE RESULTS

10–15%

MAINTENANCE COST REDUCTION

Prolonged inspection intervals through continuous monitoring. Fewer manual checks, less downtime, extended component life.

REAL-TIME

FAULT DETECTION

Detect faults when they occur — not weeks later at the next scheduled inspection. Continuous monitoring enhances maintenance intervals.

// ADDED VALUE

HOW WE DELIVER THIS

01. ZERO MAINTENANCE OPERATION

Contactless Measurement Visualization

Non-invasive installation does not affect the component. Low wear, low maintenance on the sensor itself.

02. REAL-TIME MONITORING

Real-Time Monitoring Visualization

Continuous data stream from every equipped axle. No gaps, no blind spots between inspections.

03. MAXIMUM PREDICTABILITY

Predictive Maintenance Visualization

Trend analysis and anomaly detection. Know when a component will fail — before it does.

// THE TECHNOLOGY

ACTIVE INVERSE MAGNETOSTRICTIVE MEASUREMENT

Mechanical stress changes the magnetic permeability of ferromagnetic materials. Our sensors detect these changes without contact — turning every shaft into its own stress reporter.

1.0 0.5 0 −0.5 −1.0 −60 −30 30 60 Mechanical Stress (MPa) Magnetic Field (T) ±0.4 MPa
Passive Magnetostriction HIGH HYSTERESIS

Signal depends on the metal's magnetic history. Non-linear. Unreliable for safety-critical measurement.

Zyglox Active Magnetostriction ZERO HYSTERESIS

Perfectly linear. History-independent. Precision matching DMS strain gauges.

// PRODUCTS

OUR SENSOR SYSTEMS

Hollow Shaft Sensor

CONTINUOUS MONITORING

Contactless monitoring for hollow shaft axles. Measures stress distribution in real time across the full rotation.

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Press Fit Sensor

STATIONARY INSPECTION (QA)

100% certainty for press fits on wheelsets. Detects hidden defects that conventional methods miss.

VIEW DETAILS →

READY TO INTEGRATE?

Start a pilot program or discuss technical specifications for your application with our team.

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